About Grooved Roller Shell
Grooved Roller Shell is designed to be used in pellet mill required for making different sized pellets from powdered material. It is made having a structure of thick shell with a completely grooved outer surface. This roller is capable of producing animal feed and biofuel & wooden pellets with great precision and efficiency. Grooved Roller Shell is fabricated using supreme quality alloy steel metal to assure its high corrosion resistance and long lasting operational life. It is used by attaching with different sizes spindles on both sides as desired according to the process.
Features Of Grooved Roller Shell:
- It is processed with carburized heat treatment
- Has high surface hardness
- It consists of inner eccentric shaft
Product Details Of Grooved Roller Shell:
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Roller Surface
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Nitrile Rubber
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Material
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Mild Steel
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Surface Finishing
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Powder Coated
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Roller Diameter
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50-100 mm
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Rust Resistance
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Yes
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Engineered Versatility for Demanding ConveyorsOur Grooved Roller Shells are available in spiral, straight, or custom groove designs to suit unique conveyor requirements. Whether for mining, cement, or power plants, each roller is fabricated using advanced hot or cold rolled techniques and CNC-machined grooves to ensure precision. Inner bore sizes and end cap designs can be tailored, adhering to prominent standards such as IS 8598, DIN 15207, JIS, or CEMA, guaranteeing compatibility with most global conveyor systems.
Durable Material and Exceptional Surface FinishThese roller shells are constructed from mild steel, special steel, or other specified materials for enhanced strength and longevity. A polished finish, along with an optional anti-corrosive coating, delivers reliable performance in harsh environments and extends operational lifespan. The combination of high wear resistance and seamless or welded construction ensures each unit withstands demanding conditions and maintains superior load-bearing capacity.
Customizable Dimensions for Precision FitWith shell lengths ranging from 150 mm to 2200 mm, diameters from 89 mm to 219 mm, and customizable wall thicknesses, our roller shells are fabricated to integrate seamlessly with most conveyor systems. Each product can be engineered for specific belt widths and operational capacities, ensuring effective fit and function for any given industrial setup.
FAQs of Grooved Roller Shell:
Q: How are the grooves on the Grooved Roller Shell customized to suit various applications?
A: The grooves can be specified as spiral, straight, or custom configurations based on the clients operational requirements. Advanced CNC machining ensures each groove matches the desired design precisely, optimizing tracking and reducing slippage for the intended application.
Q: What standards do these roller shells comply with?
A: Our grooved roller shells are manufactured in accordance with international and Indian standards, including IS 8598, DIN 15207, JIS, CEMA, or as per customer specifications, ensuring they meet rigorous quality and compatibility requirements.
Q: Where can these grooved roller shells be used?
A: They are commonly deployed in mining, construction, cement, and power plants, where high load capacity, wear resistance, and reliable traction are essential for conveyor systems.
Q: When should I consider opting for the anti-corrosive coating?
A: You should choose the anti-corrosive coating when operating in environments exposed to moisture, chemicals, or harsh weather, as it enhances longevity and protects the roller shell against rust and surface degradation.
Q: What are the benefits of using a roller shell with polished finish and precision grooves?
A: A polished finish reduces adhesion of residues and eases maintenance, while precision grooves improve belt tracking, reduce slippage, and therefore enhance the overall efficiency and lifespan of conveyor systems.
Q: How can the roller shell dimensions be tailored for my conveyor setup?
A: Dimensions, including shell length, diameter, wall thickness, and inner bore size, can be fully customized upon request, allowing for integration with a wide spectrum of conveyor designs and belt widths ranging from 500 mm to 2400 mm.