About Orion Poultry Pellet Mill Die
The Orion Poultry Pellet Mill Die is made available that is very efficient and durable. Inside the pellet mill the most important part for producing the pellets is the pellet die. This is the part that the mixed mash feed formula is pushed/pressed into small holes in a die. The result is pelleted feed coming out of the other side of the pellet die. The mass majority of feeds are pelleted, which means that they require going through a pellet mill or a pelleting press. The offered Orion Poultry Pellet Mill Die is very easy to install.
Specification
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Material
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Nitrile Rubber
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Pattern Dimensions
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100-200 mm
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Usage
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In machine to produce wood pellet on a large scale for light industrial and commercial purposes
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Surface Treatment
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Powder Coated
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Exceptional Durability and LongevityOrions pellet mill die is crafted from premium high-carbon stainless steel and heat-treated alloy, delivering a robust structure capable of withstanding heavy-duty use. Its advanced surface finish and precision machining result in a die lifespan of up to 30,000 tons, reducing replacement frequency and overall production costs for poultry feed manufacturers.
Unmatched Precision and CustomizationWith CNC precision machining and tolerance control of 0.02 mm, the die ensures consistent pellet size and shape. It accommodates a variety of feed formulations by offering customizable outer diameters (up to 420 mm) and adjustable hole diameters ranging from 2 mm to 12 mm, catering to specific poultry feed requirements.
Superior Corrosion Resistance & User BenefitsEngineered with a polished finish and corrosion-resistant materials, this die remains efficient even under challenging working conditions. The high-quality construction minimizes maintenance while maximizing productivity, making it the ideal choice for long-term poultry feed production and export applications.
FAQs of Orion Poultry Pellet Mill Die:
Q: How does the Orion Poultry Pellet Mill Die enhance feed production efficiency?
A: The dies precise CNC machining and customizable features allow for consistent pellet size and shape, reducing feed waste and improving operational efficiency. Its robust alloy and stainless steel construction ensures reliable, high-capacity output with minimal downtime.
Q: What materials and processes contribute to the dies durability?
A: The die is manufactured from high-carbon stainless steel and high-grade alloy steel and undergoes advanced heat treatment and surface polishing. Precise CNC machining and vacuum heat treatment enhance its hardness (HRC 5258) and corrosion resistance, resulting in a long service life.
Q: When should the pellet mill die be replaced?
A: Under standard operating conditions, the die provides a life span of about 25,000 to 30,000 tons of feed production. Replacement is recommended once pellet quality decreases or when noticeable wear impacts performance.
Q: Where can the Orion pellet mill die be used?
A: This die is suitable for a wide range of poultry feed pellet machines in feed mills, agricultural processing plants, and poultry farms across India and for export markets, supporting large and small-scale production capabilities.
Q: What customization options are available for the pellet die?
A: Customers can specify the outer diameter (up to 420 mm), hole diameter (212 mm), and die head design. This flexibility accommodates different feed formulations and pellet sizes required by varying poultry species.
Q: How does the dies corrosion resistance benefit users?
A: Excellent corrosion resistance ensures sustained performance even in humid or challenging environments, reducing maintenance frequency and supporting continuous production cycles.
Q: What is the process for installing and maintaining the pellet mill die?
A: Installation involves aligning the die head with the machine and securing it with designated bolts. Regular cleaning and inspection will optimize its lifespan, while using compatible feedstock helps preserve hole dimensions and compressive strength.