About Orion Roller Shell
An Orion Roller Shell is made available by us in for industrial purposes. It is the surface of roller assembly where raw materials are pressed against the die. It can be used on pellet machine to make kinds of feed pellets, fuel pellets or other kinds of pellets. It is one of the main work parts in pellet mill and is applied for processing various kinds of biomass fuel granule, animal feed pellet and other pellets. It is made of wear resistant alloy steel with carburization heat treatment, featuring even hardness and long service life. The Orion Roller Shell is very durable.
Versatile Surface SolutionsChoose from electrostatic spray painting or galvanized coatings, and customize your roller shell's outer surface for optimal performance. Orion Roller Shells support smooth, grooved, or fully tailored finishes to match specific conveyor and material handling needs, offering enhanced dustproof and corrosion-resistant properties.
Engineered for Heavy LoadsDesigned for heavy-duty operations, Orion Roller Shells have a robust core of steel tube and a hardness rating of 50-60 HRC. They're suitable for belt widths from 350 mm up to 2400 mm, ensuring reliable load capacity and durability in bulk handling applications.
Precision and Quality AssuranceEvery roller shell is CNC welded and machined for precision, and undergoes 100% quality testing prior to dispatch. Certified to IS:9295:1983, CEMA, JIS, and DIN standards, Orion guarantees consistent performance and long-term service life.
FAQ's of Orion Roller Shell:
Q: How are Orion Roller Shells customized for different conveyor applications?
A: Orion Roller Shells can be tailored with various diameters, shell thicknesses, and outer surface finishes (smooth, grooved, or customized) to suit specific conveyor system requirements. Custom lengths, wall thicknesses, and load capacities further personalize each roller shell to your material handling needs.
Q: What surface treatments are available for the roller shells, and how do they benefit performance?
A: You can choose between electrostatic spray painting or galvanized coatings. These treatments enhance the roller shells' corrosion resistance and durability, making them ideal for harsh or demanding environments while ensuring a longer working life.
Q: When should you use a smooth versus a grooved surface finish?
A: Smooth surfaces are recommended for general conveyor applications, promoting easy material movement. Grooved finishes offer better material grip and tracking, which is beneficial for specific bulk handling operations. Customized patterns are also available to address unique material flow or system requirements.
Q: Where can Orion Roller Shells be installed?
A: These roller shells are used worldwide in conveyor systems and bulk material handling industries. Suitable for sectors like mining, aggregates, cement, and ports, Orion shells meet global standards (IS:9295:1983, CEMA, JIS, DIN), ensuring compatibility with most conveyor systems.
Q: What is the testing process for Orion Roller Shells before dispatch?
A: Each Orion Roller Shell undergoes 100% quality testing, including dimensional checks, surface finish inspection, and hardness verification. This rigorous process ensures every product meets high performance and durability criteria before shipment to the customer.
Q: How does the high hardness and wear resistance benefit conveyor operations?
A: With a core hardness of 50-60 HRC and high wear resistance, Orion Roller Shells minimize maintenance requirements, resist abrasion, and deliver reliable operation, even under heavy loads or challenging material handling conditions.